Competences
Our offer – Added value to your products.
Discover the comprehensive range of ZORGE services for your elastomer products. We offer you innovative solutions that are precisely tailored to your specific requirements. Our „single source” service gives you the freedom to choose the services you need from our extensive portfolio of expertise. Benefit from our outstanding materials and material expertise, our efficient process engineering and our convincing technical skills. In addition to state-of-the-art injection moulding technologies, innovative manufacturing and testing processes as well as intelligent automation solutions, our mould and tool making also impresses because of our creativity and high problem-solving skills. Rely on compliance with the highest quality standards and professional quality management for maximum precision and product safety.
We are your specialist and solution finder for technically sophisticated elastomer products. See for yourself and get to know us. Our rubber experts are looking forward to your challenge!
Customized Consulting & Development
Specialist in fitting Rubber-Solutions.
- Development partner & solution finder
- „Single Source“ Service
- Process-optimized development and product design
- Design optimization
- FEM- analysis and simulations
Elastomer Materials
Compound experts for your products.
- Elastomer-Compounds in all common material groups and combinations (Rubber, TPE, LSR-Silicone) according to EU directives
- Use of high-quality elastomers for requirements
- of the food industry (FDA),
- in the drinking water sector (KTW / W270),
- related to flammability (UL94 / FMVSS 302)
- Customized Special-Compounds
- Rheometric testing
- Rubber-Compass®
- Rubber-Lexikon
Material Treatment
Knowledge carrier of guaranteed bonding.
- A wealth of experience with adhesive systems for all elastomers and all elastomer and carrier materials
- Professional metal parts and plastic parts preparation
- Coating robots
- Automated degreasing and ultrasonic cleaning system
- Various blasting processes
- Surface treatment with nanotechnology (plasma coating system) against stick-slip effect
- Automated finishing with laser technology
Mould & Tool making
Master of precise parts production.
- High-end moulds for single and multi-component products (prototypes and series parts)
- Tool maintenance & servicing
- 3D printing processes
- New CAD/CAM systems
- State-of-the-art CNC technologies
- Vertical machining centre for fixture construction
- Turning, eroding, milling and grinding machines
Production
Engineers for production and process safety.
- Efficient process engineering
- Diverse injection moulding technologies: Injection moulding with cold runner technology, pressing process
- State-of-the-art machinery: 25 tons to 450 tons closing force
- Vertical / horizontal machines
- Large vertical range of manufacture along the products
- Intelligent automation solutions (semi-automatic and fully automatic)
- Fully automated finishing of products
- Small series production to mass production
Quality
Quality experts for maximum precision and product safety.
- Innovative testing procedures
- Part-specific optical inspection procedures from manual visual inspection to fully automated 100% inspection
- Material testing according to material specification
- IMDS records
- Initial sample test reports according to VDA and PPAP levels
- 0 ppm delivery strategy
- Latest 2D/3D laboratory measurement technology
- Strength tests
- Rheometric tests
- Cleanroom testing
Quality Management
Quality managers for highest quality level.
- Compliance with the highest quality standards
- Quality inspections at all stages of production and Computer Aided Quality Assurance (CAQ) documentation
- Material certificates and Certificates of conformity
- Use of reliable quality methods such as FMEA, KVP, BSC, 8D, MSA, SPC
- Professional supplier management
Certification
Externally certified quality for more safety.
- IATF 16949 (Quality Automotive)
- ISO 9001 (Quality)
- ISO 14001 (Environment)
Download current certificates.
Warehouse & Logistics
Pro's for reliable supply chains.
- EDI based order processing (EDIFACT)
- Customs/export declarations
- Safety stocks
- Consignment warehouse
- Customized labelling of goods
Other Services
For even more value.
- Waterjet cutted parts
- Shims
- Gaskets & Seals
- Assemblies
- Customer tailored packing solutions
„ZORGE-HOFFMANN is the innovative development partner and solution finder for technically sophisticated elastomer moulded parts made of flexible materials. Our success is based on over 60 years of in-depth rubber experience and outstanding manufacturing expertise!“
ppa. Ute Schmidt, Head of Sales
„What sets us apart is our continuous drive and commitment to producing individual moulded rubber parts and composite parts of the best possible quality and highest precision for our customers.“
Marjan Keber, Head of Management System, Quality & Environment
